Flexible Filaflex 95 Foamy filament – Recreus

Filaflex 95 Foamy is an advanced TPU filament featuring Dynamic Foaming Technology, designed for high-speed printing of lightweight, elastic parts. With an initial Shore hardness of 95A that can be adjusted down to 70A, this innovative filament offers a unique combination of speed, flexibility, and reduced density. Its enhanced fluidity enables 30% faster printing speeds while maintaining excellent material properties and a smooth, matte finish.

The filament's dynamic foaming properties can be fine-tuned through printing parameters: at 245-250°C with 60-70% flow rate, it expands 1.4-1.6 times its original volume, creating lighter, foam-like parts. This efficiency translates to 30-40% more prints per spool. Additionally, the material offers customizable color intensities based on temperature settings, providing versatility in both mechanical properties and aesthetic finish without changing filaments.

Key Features

Enhanced Speed: 30% faster printing capability
Adjustable Hardness: Variable from 95A to 70A Shore
Material Efficiency: Up to 40% more prints per spool
Dynamic Properties: Customizable density and color tone
Superior Finish: Smooth, matte surface texture

Professional Applications

Medical Devices: Custom prosthetics and orthopedic supports
Professional Footwear: Lightweight insoles and shoe components
Cycling Equipment: Ergonomic grips and saddle components
Automotive Parts: Flexible bumpers and impact-resistant elements
Protection Systems: Cushioning and sound absorption components

Discover how dynamic foaming technology works

Filaflex 95 Foamy Printing

Filaflex 95 Foamy

Hardness95AMinimum drying55 °C · 1 h

Before you print

Dry it: 55 °C for at least 1 hour. Most problems start with moisture.
Feed it from an external spool (never through an AMS or MMU), ideally with a direct-drive extruder.

Good to know

Contains a foaming agent: at 100 % flow the line expands about 37.5 %. The profile already reduces the flow to compensate.
More temperature or less flow = more foaming: the part gets lighter in weight and colour. Aim for a uniform colour across the print.
For maximum weight reduction, lower the flow in 5 % steps (down to 60 %) and the volumetric speed by 10-15 %.

Temperatures, speeds, retraction, bed and fan depend on your printer and nozzle: they come already tuned in your profile.

Recreus exclusive · Free

Download your print profile

Tuned by Recreus for your printer, nozzle and diameter. Three steps and it is ready to import into your slicer.

Bambu Studio
PrusaSlicer
OrcaSlicer
Snapmaker Orca

How to import the profile

Pick your slicer and follow the steps.

Generate and download your profile above: printer, nozzle and diameter. You get a ZIP file.
Open Bambu Studio and go to File → Import → Import Configs… Select the downloaded ZIP (no need to unzip it) and click Open. You will see the message “2 configs imported”.
Select your printer and, in Filament and Process, the Recreus profiles. Ready to slice!

Technical Data Sheet Download TDS

Safety & Compliance Material Safety Documentation

Skin Contact Safety ISO 10993

Reach & RoHS Product Safety

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